Controls Engineer Experienced in PLC

My client is a leading supplier of slitter rewinders and converting machinery worldwide.

He is looking for a skilled and proactive Controls Engineer with experience in Programmable Logic Controllers (PLC).

Successful candidates will be responsible for designing, programming, testing, and maintaining PLC-based control systems.

Candidates should also be experienced in troubleshooting, optimizing system performance, and ensuring adherence to safety and quality standards.

Primary Responsibilities:

• PLC Programming: Design, develop, and implement PLC programs for automation systems using platforms such as Allen-Bradley, Siemens, or Mitsubishi.
• System Design: Work with cross-functional teams to develop control systems for various machinery and processes.
• Troubleshooting: Identify and resolve issues related to PLC programming, I/O devices, electrical controls, and field devices.
• System Integration: Integrate PLC systems with SCADA, HMI, and other industrial control systems to ensure smooth operation.
• Testing & Commissioning: Test and simulate control systems to ensure proper functionality before deploying them in live production environments.
• Documentation: Prepare detailed technical documentation, including PLC programs, system specifications, electrical schematics, and operator manuals.
• Continuous Improvement: Identify areas for process improvement, optimize control systems for better performance, and recommend upgrades or changes to enhance system reliability and efficiency.
• Collaboration: Work closely with electrical, mechanical engineers, and production teams to integrate control systems into broader projects.
• Compliance: Ensure control systems meet safety standards, regulations, and industry best practices.

Qualifications:

• Desired Experience:
• 1-3 years of hands-on experience in controls engineering, particularly with PLC programming and troubleshooting.
• Familiarity with PLC platforms such as Allen-Bradley (ControlLogix, CompactLogix), Siemens (S7, TIA Portal), Mitsubishi, or similar.
• Knowledge of industrial automation systems, including sensors, actuators, drives, and motors.
• Experience with HMI/SCADA systems integration and programming is a bonus.
• Previous work in manufacturing, automotive, food processing, or other industrial sectors is preferred.
• Required Skills:
• Proficiency in programming languages like Ladder Logic, Structured Text (ST), Function Block Diagram (FBD), and Sequential Function Chart (SFC).
• Strong understanding of electrical circuits, industrial communication protocols (Ethernet/IP, Profibus, Modbus, etc.), and automation hardware.
• Excellent problem-solving and diagnostic abilities.
• Ability to work independently and in a team, managing multiple tasks and projects effectively.
• Familiarity with safety standards (e.g., NFPA, IEC, OSHA) and experience with risk assessments and compliance audits is advantageous.
• Proficiency with PLC programming software such as RSLogix 5000, TIA Portal, GX Works, or similar.
• Experience with AutoCAD Electrical or similar CAD software for schematic design is a plus.

Education:

• HNC or higher in Electrical Engineering, Mechatronics, Automation Engineering, or a related field

Personal Qualities:

• Strong analytical and troubleshooting skills.
• Excellent communication skills, both written and verbal.
• Ability to work collaboratively in a multidisciplinary team environment.
• Attention to detail and accuracy.
• Adaptability to changing project requirements and deadlines.

Working Conditions:

• Occasional travel to customer sites or other facilities for system installation, troubleshooting, or maintenance.
• Flexibility in working hours, including potential overtime during commissioning or system upgrades.
• Ability to work in a fast-paced environment with tight deadlines.

Benefits:

• Pension plan.
• Opportunities for professional development.