Job Description:
This role requires an experienced Mechanical Production Engineer responsible for the introduction of both prototype and production engine parts, ensuring timely delivery, quality, and cost-effectiveness. Ideal candidates should have a background in the automotive or aerospace industries with expertise in machining complex engine components and an interest in high-performance engines.
Key Responsibilities
- New Part Introduction: Oversee the introduction of new prototype and production engine components.
- Process Development: Design and develop production methods, jigs, and fixtures to support the New Product Introduction (NPI) process.
- CNC Programming: Create CNC programs for 3, 4, and 5-axis machines, including turn-mill equipment, using Siemens NX (V12) and Vericut verification tools.
- Product Release Management: Manage the effective and timely release of new products into production, meeting target costs.
- Cutting Technology Implementation: Develop and implement cutting technologies to enhance production methods, reduce cycle times, and decrease tooling costs per part.
- Design Collaboration: Work with design teams to support a robust Design for Manufacturing (DFM) process.
- Cross-Departmental Coordination: Collaborate with various departments to ensure successful product transition from design to production, including prototypes with short lead times.
- Documentation: Develop and maintain process and test instructions for all product builds.
- Training Support: Assist in implementing training programs for staff.
- Cost Management: Report on project/part cost containment and estimate accurate production times and costs.
- Supplier Coordination: Build key relationships across the supply chain to develop subcontract processes that support manufactured products.
- BOM Management: Verify Bills of Materials (BOM) for accuracy in structure and content.
- Cost Reduction Initiatives: Collaborate with the supply chain on potential cost reduction programs.
Candidate Profile
- Machining Expertise: Proven experience in machining complex components, particularly in the automotive or aerospace sectors.
- Educational Qualifications: A relevant engineering qualification (Degree or minimum HNC).
- CAD/CAM Proficiency: Experienced with CAD/CAM systems, specifically Siemens NX12 or equivalent.
- Technical Skills: Skilled in using Vericut (9) simulation and SAP ERP systems.
- Knowledge of Machining and Inspection Techniques: Up-to-date knowledge of machining and inspection methods.
- Problem Solving and Analytical Skills: Strong logical approach to problem-solving and root cause analysis.
- Organizational Skills: Excellent planning and organization skills, adaptable to change.
- Flexible Schedule: Willingness to work flexible hours to meet project demands.
This position offers the chance to work on cutting-edge projects and develop innovative solutions for high-performance engines in a dynamic environment. Ideal for a detail-oriented professional who thrives on precision, collaboration, and continuous improvement.