Production Engineer

Butler Rose is delighted to be working with a leading global manufacturer based in Plymouth to recruit an experienced Production Engineer. This is an outstanding opportunity to join an innovative company that prioritises quality and continuous improvement.

About the Role:

Reporting to the Production Engineering Manager, the successful candidate will be responsible for optimising specific process operations across all product programs. You will ensure a consistent and best-practice approach to process engineering, driving efficiency, innovation, and continuous improvement.

Key Responsibilities:

• Support the New Product Introduction (NPI) process, ensuring a seamless transition into production, including SAP new parts, major NPI projects, routing creation, master data maintenance, and tooling BOMs.
• Develop and optimise machine tool programs, process parameters (e.g., hardening processes), fixture design, procurement, and validation.
• Specify, install, and commission capital equipment in line with business requirements, preparing CEA documentation including scope, cost, justification, and payback period.
• Work closely with production teams to solve problems using Six Sigma, Lean, SPC tools, and Core Tools, supporting production targets.
• Continuously improve process performance, equipment efficiency, and production procedures.
• Define and maintain process documentation such as SOPs, PFMEAs, Process Flows, Control Plans, Specification Sheets, and Tool Cards.
• Participate in customer complaint investigations, implementing corrective actions through 8D problem-solving.
• Manage and document process changes via Engineering Change Notes, Engineering Trials, Manufacturing Change Notes, and Concession/Permit procedures.
• Use data-driven insights to improve cost efficiency, capacity, cycle times, and defect rates.
• Identify equipment risks and implement critical spare strategies to minimise downtime.
• Define measurement techniques to demonstrate and improve process capability.
• Ensure Statistical Process Control (SPC) is effectively used to monitor key product and process characteristics.
• Lead and inspire teams, motivating staff to achieve business objectives.

Shift Pattern:

• Weekly alternating shift pattern:
  • Monday to Friday 06:00 - 14:00
  • Monday to Friday 14:00 - 22:00

Essential Qualifications, Experience & Attributes:

• HNC or higher qualification in a relevant engineering discipline, plus a time-served apprenticeship.
• Proven experience as a Production Engineer, Process Engineer, or Manufacturing Engineer in a manufacturing environment.
• Strong background in Six Sigma principles, continuous improvement, and NPI projects.
• Self-motivated with the ability to manage multiple projects and deliver results.
• Excellent communication skills and the ability to work cross-functionally.
• Proficiency in AutoCAD and basic ERP systems.

Desirable Experience (Non-Essential):

• CNC Programming
• Core Tools Certification (APQP, PFMEA, Control Plans, SPC, Measurement System Analysis).

This is an excellent opportunity to join a forward-thinking global manufacturer committed to excellence and innovation.

To apply, please contact Butler Rose today!

Butler Rose is committed to equality in the workplace and is an equal opportunity employer.Butler Rose Ltd is acting as an Employment Business in relation to this vacancy.