Manufacturing Engineer

Our client, a leading organization in the aerospace industry, is currently seeking a skilled and experienced Manufacturing Engineer to join their team at their South Molton Aerospace manufacturing plant.

This role focuses on developing and maintaining cost-efficient manufacturing processes while leading continuous improvement initiatives. You will play a critical role in enhancing productivity, ensuring product quality, and delivering on customer expectations by applying Lean manufacturing and Six Sigma strategies.

Key Responsibilities:

• Develop and maintain robust, cost-effective manufacturing processes and product structures aligned with Lean manufacturing practices.
• Ensure root cause and failure analysis is conducted when necessary.
• Lead cost-reduction initiatives and promote a culture of continuous improvement.
• Apply Lean manufacturing techniques to eliminate waste and meet customer expectations.
• Implement methods to reduce process variation and enhance efficiency.
• Use Six Sigma strategies to help teams understand variations and manage tolerance stacks in assemblies.
• Understand and apply Statistical Process Control (SPC) and Gage R&R.
• Participate in concurrent engineering efforts and design reviews to minimize product development costs and extend product life.
• Conduct Design for Manufacturing and value engineering initiatives.
• Support new product development projects, using tools like ProLaunch to commit to project schedules.
• Coordinate with various teams to oversee the product lifecycle, from inception to shipment.
• Recommend capital investments, including financial analysis, to support emerging and existing technologies.
• Train and develop team members on relevant processes and methodologies.

Qualifications:

• Degree (or equivalent) in a relevant engineering discipline.
• Six Sigma certification or similar qualification preferred.

Skills and Experience:

• Detailed knowledge of Lean manufacturing techniques, such as value stream mapping and one-piece flow.
• Understanding of Six Sigma tools and concepts to minimize process and product variability (e.g., regression analysis, design of experiments).
• Proficiency in problem-solving methodologies like 8D, root cause analysis, and process failure mode effect analysis (PFMEA).
• Experience with software applications including CAD, CAM, MS Office, and MiniTab.
• Knowledge of manufacturing processes such as metal cutting, tool design, welding, injection molding, and soldering.
• Ability to lead cross-functional process improvement teams.
• Understanding of engineering design and product reliability principles, including fluid dynamics, thermal dynamics, and electronic circuits.
• Familiarity with industry quality standards like ISO9001 and AS9100.
• Understanding of ProLaunch and product development tools.

What They Offer:

• Competitive compensation and benefits package.
• Exciting and challenging projects in a dynamic and collaborative team environment.
• Career development opportunities through internal promotions.
• Ongoing learning and professional development opportunities.
• A focus on employee wellbeing, with resources and tools to support your health and safety.