This client is looking for an experience Continuous Improvement engineer to join the team to enhance their manufacturing team.
Key Responsibilities
- Identify, develop, and implement continuous improvement strategies to optimize the efficiency of aircraft maintenance and repair processes.
- Conduct root cause analysis on process inefficiencies and develop corrective actions.
- Facilitate Kaizen events, Value Stream Mapping, and other Lean initiatives to reduce cycle time and eliminate waste.
- Lead Lean Six Sigma projects focused on improving operational and safety processes within the MRO facility.
- Utilize DMAIC methodology to measure, analyze, and improve process performance.
- Train and mentor staff on Lean Six Sigma tools and methodologies to build a culture of continuous improvement.
- Collect, analyze, and interpret data related to key performance indicators (KPIs) such as turnaround time (TAT), cost per maintenance event, and equipment reliability.
- Prepare detailed reports and presentations to communicate findings and recommendations to management.
- Ensure all improvement activities align with our MOE and aerospace industry regulations, such as EASA, CAA, TCCA & AS9110.
- Work closely with our Compliance teams to ensure that improvements do not compromise safety or regulatory compliance.
- Collaborate with departments including MRO, Engineering, Operations, Compliance, and Supply Chain to ensure seamless execution of improvement projects.
Education / Experience
- Educated to degree level (preferably Masters) in a relevant engineering discipline or equivalent NVQ Level qualification.
- 3-5 years of experience in a Continuous Improvement, Process Engineering, or similar role, preferably in an aerospace or MRO setting.
- Strong knowledge of Lean Manufacturing and Six Sigma methodologies (Green Belt or Black Belt certification is preferred).
- Experience with root cause analysis, process mapping, and failure mode and effects analysis (FMEA).
- Understanding of aerospace regulatory requirements (EASA, CAA, AS9110, etc.).
- Strong proficiency in data analysis tools such as Excel, Minitab, or statistical software.
- Excellent leadership, communication, and project management skills.
Qualifications
- Black Belt certification in Six Sigma.
- Familiarity with ERP systems used in aerospace MRO environments. (Ideally Quantum).
- Experience in managing cross-functional teams.
- Strong analytical and problem-solving skills.
- Ability to manage multiple projects simultaneously.
- Attention to detail and commitment to safety and quality.
- Adaptable and flexible to changing environments and project requirements.
- Strong interpersonal and team collaboration skills.
- Regulatory Knowledge: Understanding of aerospace regulations, safety standards, and quality assurance processes.
- Proficiency in Microsoft products essential (Excel, PowerPoint, Word, Outlook) ERP software experience an advantage.