Continuous Improvement Engineer

This client is looking for an experience Continuous Improvement engineer to join the team to enhance their manufacturing team.

Key Responsibilities

• Identify, develop, and implement continuous improvement strategies to optimize the efficiency of aircraft maintenance and repair processes.
• Conduct root cause analysis on process inefficiencies and develop corrective actions.
• Facilitate Kaizen events, Value Stream Mapping, and other Lean initiatives to reduce cycle time and eliminate waste.
• Lead Lean Six Sigma projects focused on improving operational and safety processes within the MRO facility.
• Utilize DMAIC methodology to measure, analyze, and improve process performance.
• Train and mentor staff on Lean Six Sigma tools and methodologies to build a culture of continuous improvement.
• Collect, analyze, and interpret data related to key performance indicators (KPIs) such as turnaround time (TAT), cost per maintenance event, and equipment reliability.
• Prepare detailed reports and presentations to communicate findings and recommendations to management.
• Ensure all improvement activities align with our MOE and aerospace industry regulations, such as EASA, CAA, TCCA & AS9110.
• Work closely with our Compliance teams to ensure that improvements do not compromise safety or regulatory compliance.
• Collaborate with departments including MRO, Engineering, Operations, Compliance, and Supply Chain to ensure seamless execution of improvement projects.

Education / Experience

• Educated to degree level (preferably Masters) in a relevant engineering discipline or equivalent NVQ Level qualification.
• 3-5 years of experience in a Continuous Improvement, Process Engineering, or similar role, preferably in an aerospace or MRO setting.
• Strong knowledge of Lean Manufacturing and Six Sigma methodologies (Green Belt or Black Belt certification is preferred).
• Experience with root cause analysis, process mapping, and failure mode and effects analysis (FMEA).
• Understanding of aerospace regulatory requirements (EASA, CAA, AS9110, etc.).
• Strong proficiency in data analysis tools such as Excel, Minitab, or statistical software.
• Excellent leadership, communication, and project management skills.

Qualifications

• Black Belt certification in Six Sigma.
• Familiarity with ERP systems used in aerospace MRO environments. (Ideally Quantum).
• Experience in managing cross-functional teams.
• Strong analytical and problem-solving skills.
• Ability to manage multiple projects simultaneously.
• Attention to detail and commitment to safety and quality.
• Adaptable and flexible to changing environments and project requirements.
• Strong interpersonal and team collaboration skills.
• Regulatory Knowledge: Understanding of aerospace regulations, safety standards, and quality assurance processes.
• Proficiency in Microsoft products essential (Excel, PowerPoint, Word, Outlook) ERP software experience an advantage.